China OEM Supply Enameled Wire Gauge - Best selling enameled copper clad aluminum wire for eleltromagnetic coil motors – Shenzhou manufacturers and suppliers

OEM Supply Enameled Wire Gauge - Best selling enameled copper clad aluminum wire for eleltromagnetic coil motors – Shenzhou Featured Image

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OEM Supply Enameled Wire Gauge - Best selling enameled copper clad aluminum wire for eleltromagnetic coil motors – Shenzhou Detail:

Model Introduction

Model introduction
Product Type	PEW/130	PEW/155	UEW/130	UEW/155	UEW/180	EIW/180	EI/AIW/200	EI/AIW/220
General Description	130Grade Polyester	155Grade Modified Polyester	155Grade Solderability Polyurethane	155Grade Solderability Polyurethane	180Grade Straight Welded Polyurethane	180Grade Polyester Imine	200Grade Polyamide imide compound polyester imide	220Grade Polyamide imide compound polyester imide
IEC Guideline	IEC60317-3	IEC60317-3	IEC 60317-20, IEC 60317-4	IEC 60317-20, IEC 60317-4	IEC 60317-51,IEC 60317-20	IEC 60317-23, IEC 60317-3, IEC 60317-8	IEC60317-13	IEC60317-26
NEMA Guideline	NEMA MW 5-C	NEMA MW 5-C	MW 75C	MW 79, MW 2, MW 75	MW 82, MW79, MW75	MW 77, MW 5, MW 26	NEMA MW 35-C NEMA MW 37-C	NEMA MW 81-C
UL-Approval	/	YES	YES	YES	YES	YES	YES	YES
Diameters Available	0.03mm-4.00mm	0.03mm-4.00mm	0.03mm-4.00mm	0.03mm-4.00mm	0.03mm-4.00mm	0.03mm-4.00mm	0.03mm-4.00mm	0.03mm-4.00mm
Temperature Index (°C )	130	155	155	155	180	180	200	220
Softening Breakdown Temperature(°C)	240	270	200	200	230	300	320	350
Thermal Shock Temperature(°C)	155	175	175	175	200	200	220	240
Solderability	Not weldable	Not weldable	380℃/2s Solderable	380℃/2s Solderable	390℃/3s Solderable	Not weldable	Not weldable	Not weldable
Characteristics	Good heat resistance and mechanical strength.	Excellent chemical resistance; good scratch resistance; poor hydrolysis resistance	Softening breakdown temperature is higher than UEW/130; easy to dye; low dielectric loss at high frequency; no salt water pinhole	Softening breakdown temperature is higher than UEW/130; easy to dye; low dielectric loss at high frequency; no salt water pinhole	Softening breakdown temperature is higher than UEW/155; straight soldering temperature is 390 °C; easy to dye; low dielectric loss at high frequency; no salt water pinhole	High heat resistance; excellent chemical resistance, high heat shock, high softening breakdown	High heat resistance; thermal stability; cold-resistant refrigerant; high softening breakdown; high thermal shock	High heat resistance; thermal stability; cold-resistant refrigerant; high softening breakdown; high heat rush
Application	Ordinary motor, medium transformer	Ordinary motor, medium transformer	Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.	Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.	Relays, micro-motors, small transformers, ignition coils, water stop valves, magnetic heads, coils for communication equipment.	Oil-immersed transformer, small motor, high-power motor, high-temperature transformer, heat-resistant component	Oil-immersed transformer, high-power motor, high-temperature transformer, heat-resistant component, sealed motor	Oil-immersed transformer, high-power motor, high-temperature transformer, heat-resistant component, sealed motor

IEC 60317(GB/T6109)

The Tech & Specification parameters of our company’s wires are in international unit system, with the unit of millimeter (mm). If use American Wire Gauge (AWG) and British Standard Wire Gauge (SWG) , the following table is a comparison table for your reference.

The most special dimension can be customized as per the requirements of customers.

212

Enameled Copper Clad Aluminum Wire Specification

Nominal diameter （mm）	Conductor tolerance （mm）	G1		G2		Minimum breakdown voltage（V）		Minimum elongation (%)
Nominal diameter （mm）	Conductor tolerance （mm）	Minimum film thickness	Complete Maximum outer diameter（mm）	Minimum film thickness	Complete Maximum outer diameter（mm）	G1	G2	Minimum elongation (%)
0.10	0.003	0.005	0.115	0.009	0.124	1200	2200	11
0.12	0.003	0.006	0.137	0.01	0.146	1600	2900	11
0.15	0.003	0.0065	0.17	0.0115	0.181	1800	3200	15
0.17	0.003	0.007	0.193	0.0125	0.204	1800	3300	15
0.19	0.003	0.008	0.215	0.0135	0.227	1900	3500	15
0.2	0.003	0.008	0.225	0.0135	0.238	2000	3600	15
0.21	0.003	0.008	0.237	0.014	0.25	2000	3700	15
0.23	0.003	0.009	0.257	0.016	0.271	2100	3800	15
0.25	0.004	0.009	0.28	0.016	0.296	2300	4000	15
0.27	0.004	0.009	0.3	0.0165	0.318	2300	4000	15
0.28	0.004	0.009	0.31	0.0165	0.328	2400	4100	15
0.30	0.004	0.01	0.332	0.0175	0.35	2400	4100	16
0.32	0.004	0.01	0.355	0.0185	0.371	2400	4200	16
0.33	0.004	0.01	0.365	0.019	0.381	2500	4300	16
0.35	0.004	0.01	0.385	0.019	0.401	2600	4400	16
0.37	0.004	0.011	0.407	0.02	0.425	2600	4400	17
0.38	0.004	0.011	0.417	0.02	0.435	2700	4400	17
0.40	0.005	0.0115	0.437	0.02	0.455	2800	4500	17
0.45	0.005	0.0115	0.488	0.021	0.507	2800	4500	17
0.50	0.005	0.0125	0.54	0.0225	0.559	3000	4600	19
0.55	0.005	0.0125	0.59	0.0235	0.617	3000	4700	19
0.57	0.005	0.013	0.61	0.024	0.637	3000	4800	19
0.60	0.006	0.0135	0.642	0.025	0.669	3100	4900	20
0.65	0.006	0.014	0.692	0.0265	0.723	3100	4900	20
0.70	0.007	0.015	0.745	0.0265	0.775	3100	5000	20
0.75	0.007	0.015	0.796	0.028	0.829	3100	5000	20
0.80	0.008	0.015	0.849	0.03	0.881	3200	5000	20
0.85	0.008	0.016	0.902	0.03	0.933	3200	5100	20
0.90	0.009	0.016	0.954	0.03	0.985	3300	5200	20
0.95	0.009	0.017	1.006	0.0315	1.037	3400	5200	20
1.0	0.01	0.0175	1.06	0.0315	1.094	3500	5200	20
1.05	0.01	0.0175	1.111	0.032	1.145	3500	5200	20
1.1	0.01	0.0175	1.162	0.0325	1.196	3500	5200	20
1.2	0.012	0.0175	1.264	0.0335	1.298	3500	5200	20
1.3	0.012	0.018	1.365	0.034	1.4	3500	5200	20
1.4	0.015	0.018	1.465	0.0345	1.5	3500	5200	20
1.48	0.015	0.019	1.546	0.0355	1.585	3500	5200	20
1.5	0.015	0.019	1.566	0.0355	1.605	3500	5200	20
1.6	0.015	0.019	1.666	0.0355	1.705	3500	5200	20
1.7	0.018	0.02	1.768	0.0365	1.808	3500	5200	20
1.8	0.018	0.02	1.868	0.0365	1.908	3500	5200	20
1.9	0.018	0.021	1.97	0.0375	2.011	3500	5200	20
2.0	0.02	0.021	2.07	0.04	2.113	3500	5200	20
2.5	0.025	0.0225	2.575	0.0425	2.62	3500	5200	20

Comparison of safety tension of wire winding operation (enameled round copper clad aluminum wires)

Conductor diameter (mm)	Tension (g)	Conductor diameter (mm)	Tension (g)
0.1	49	0.45	501
0.11	59	0.47	497
0.12	70	0.50	563
0.13	79	0.51	616
0.14	85	0.52	608
0.15	97	0.53	632
0.16	111	0.55	545
0.17	125	0.60	648
0.18	125	0.65	761
0.19	139	0.70	882
0.2	136	0.75	1013
0.21	150	0.80	1152
0.22	157	0.85	1301
0.23	172	0.90	1458
0.24	187	0.95	1421
0.25	203	1.00	1575
0.26	220	1.05	1736
0.27	237	1.10	1906
0.28	255	1.15	2083
0.29	273	1.20	2268
0.3	251	1.25	2461
0.32	286	1.30	2662

Note: Always use all the best safety practices and pay attention to the safety guidelines of the winder or other equipment manufactur

Precautions for use USAGE NOTICE

1. Please refer to the product introduction to select the appropriate product model and specification to avoid the failure to use due to the inconsistent characteristics.

2. When receiving the goods, confirm the weight and whether the outer packing box is crushed, damaged, dented or deformed; In the process of handling, it should be handled with care to avoid vibration to make the cable fall down as a whole, resulting in no thread head, stuck wire and no smooth setting out.

3. During storage, pay attention to protection, prevent from being bruised and crushed by metal and other hard objects, and prohibit mixed storage with organic solvent, strong acid or alkali. The unused products should be wrapped tightly and stored in the original package.

4. The enameled wire should be stored in a ventilated warehouse away from dust (including metal dust). Direct sunlight is prohibited to avoid high temperature and humidity. The best storage environment is: temperature ≤50 ℃ and relative humidity ≤ 70%.

5. When removing the enameled spool, hook the right index finger and middle finger to the upper end plate hole of the reel, and hold the lower end plate with the left hand. Do not touch the enameled wire directly with your hand.

6. During the winding process, the spool should be put into the pay off cover as far as possible to avoid wire damage or solvent pollution; In the process of paying off, the winding tension should be adjusted according to the safety tension table, so as to avoid wire breakage or wire elongation caused by excessive tension, and at the same time, avoid wire contact with hard objects, resulting in paint film damage and poor short circuit.

7. Pay attention to the concentration and amount of solvent (methanol and anhydrous ethanol are recommended) when bonding the solvent bonded self-adhesive line, and pay attention to the adjustment of the distance between the hot air pipe and the mold and the temperature when bonding the hot melt bonded self-adhesive line.

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Model Introduction

IEC 60317(GB/T6109)

Precautions for use USAGE NOTICE

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